Mazak Series Repair
Mazak Integrex Spindle Repair & Grinding
Integrex multitasking machines have two spindles each — a turning spindle in the headstock and a B-axis milling spindle in the upper-tooling. The milling spindle is the higher-stress component because it sees both axial and lateral cuts under load. Bearing-pack life is shorter than on a straight VMC, and post-rebuild kinematic alignment matters more because mill-turn tolerances are tighter than on either lathe or vertical mill alone.
Models in this series we service
- Integrex 100
- Integrex 200
- Integrex 300
- Integrex 400
- Integrex e-500H
- Integrex e-650H
- Integrex e-1060V/10
- Integrex e-1250V/10
- Integrex e-1550V/10
- Integrex e-1850V/10
- Integrex j
- Integrex i-V
- Integrex i-H
Common failure patterns
- B-axis milling spindle bearing-pack wear from sustained heavy cuts — primary failure mode on Integrex platforms.
- Turning spindle bearing wear under heavy axial loads on e-series and i-H machines.
- Encoder drift on the B-axis spindle after thermal cycling — particularly on Integrex i-200 and 300 originals.
- Lower-turret spindle issues on e-series multi-spindle configurations.
- Spindle chiller faults that lead to thermal-related bearing damage if not caught early.
Controls used on this series
Original Integrex i-series spindle drives paired with Mazatrol Matrix controls; current i-H, i-V, and e-V/10 ship on SmoothX. After any B-axis spindle work, we run the kinematic verification rather than handing it back for the shop to chase — that's standard Integrex service practice.
Lead time
Lead time depends on the model, the failure mode, and parts availability. Diagnostic is fast; full rebuilds run 3 to 5 weeks on most jobs. We scope each job individually rather than quoting a generic window.