Mazak Series Repair

Mazak Integrex Way Covers

Integrex multitasking machines have more way coverage requirements than straight lathes or vertical mills — turning ways, B-axis mill-spindle traverse, sub-spindle ways on twin-spindle variants. Cover configurations are more complex on Integrex platforms and the clearance constraints around the B-axis and tool magazine are tighter. We fabricate the full set or individual covers as needed.

Models in this series we service

  • Integrex 100
  • Integrex 200
  • Integrex 300
  • Integrex 400
  • Integrex e-500H
  • Integrex e-650H
  • Integrex e-1060V/10
  • Integrex e-1250V/10
  • Integrex e-1550V/10
  • Integrex e-1850V/10
  • Integrex j
  • Integrex i-V
  • Integrex i-H

Common failure patterns

  • B-axis milling spindle traverse covers — telescoping or bellows depending on travel and clearance.
  • Turning spindle ways — telescoping steel is standard on most Integrex configurations.
  • Sub-spindle ways on i-200ST, i-300ST, i-400ST, and e-series with sub-spindle.
  • Tool magazine interface clearances — confirm during quoting because OEM dimensions can drift after a crash.
  • Y-axis cover on Integrex variants with Y-axis (i-200SY, i-300SY, etc.).

Controls used on this series

Integrex i-series originals are increasingly OEM-discontinued; current i-H, i-V, and e-V/10 builds still have OEM-spec available. Custom fabrication to your exact spec covers either case. Lead time is 2 to 4 weeks; complex multi-cover sets for full machine coverage can run slightly longer.

Lead time

Lead time depends on the model, the failure mode, and parts availability. Diagnostic is fast; full rebuilds run 3 to 5 weeks on most jobs. We scope each job individually rather than quoting a generic window.

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